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Originally Posted by zero.counter
Process of elimination would suggest he head in that direction given the problems he is experiencing and the solutions taken to correct the problem. Since there were new rotors (as you saw towards the end), and pads, the piston should have popped out by now, unless he pressed the fron pistons too far in or if he disconnected the calipers to put the pads on (which I have seen done for some reason or another). And if the world were perfect for him, he would have driven away problem free. But that is not the case, so his next step would be to check for air...
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lol, okay...
of all the years as a mechanic, ive never introduced air into a brake system by opening a MC cap and pushing the pots in, but like u said uve seen it, so u might as well try it. if brake feel is bad then there is prolly air, but whatever...
id lean more to proper bedding. most carbon based bads need some smearing to be effective.