Quote:
Originally Posted by projectRDM
Threads are damaged. Take it off the spindle and chase the threads while holding the joint itself with a pair of pilers down below the threaded portion. Did you hit the joint itself to remove it? You may have even crowned it enough to be unusable.
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Not always the case, Sometimes they just wont fully tighten. If you can use air impact wrench or whatever, Dont over tighten it though. You can also use a prybar and apply pressure to the knuckle/spindle and this usually works also, But if the threads are damaged then you should just replace the ball joint.