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Old 05-06-2007, 02:31 AM   #1
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welded diff question..

just installed my welded diff and it makes a noise everytime i accelerate. like a contiuous noise. sounds like an airplane about to take off. i put 2 bottles of gear oil, was it enough?? ive driven in other 240s with welded but never had made a sound like this...HELP! lmk, thanks
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Old 05-06-2007, 02:52 AM   #2
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whoa cool i want my car to sound like an airplane is about to take off. prolly scare some domestics. but yea i've never heard this problem before. are you sure it's coming from the diff?
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Old 05-06-2007, 02:56 AM   #3
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you didnt' measure the backlashing, did you?
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Old 05-06-2007, 03:01 AM   #4
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If it was the same diff going in after being welded there is really no need to measure backlashing.
At least thats been my experience for the 4-5 cars I've installed welded diff in with no problems for years.

What kind of gear fluid did you put in? Not that it should matter.
Did you put in all the spacer/washer things in correctly?
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Old 05-06-2007, 03:29 AM   #5
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well the diff i got came from another 240. but everything fit up correctly. and put everything back from how it was on the other diff. its a white bottle of gear oil forget what brand cause i thru the bottle away. i think the gear oil tho was valvoline 80w-90.

stil need help..kinda irritating me.
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Old 05-06-2007, 04:10 AM   #6
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[quote=breakindrifts;1363775]If it was the same diff going in after being welded there is really no need to measure backlashing.
At least thats been my experience for the 4-5 cars I've installed welded diff in with no problems for years.quote]

I was reading the weldloc buy thread and it says that you still have to or it will make noise and not be good.
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Old 05-06-2007, 03:11 PM   #7
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[QUOTE=street240;1363824]
Quote:
Originally Posted by breakindrifts View Post
If it was the same diff going in after being welded there is really no need to measure backlashing.
At least thats been my experience for the 4-5 cars I've installed welded diff in with no problems for years.quote]

I was reading the weldloc buy thread and it says that you still have to or it will make noise and not be good.
well what do i do to measure backlashing and how do i fix it??
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Old 05-06-2007, 03:15 PM   #8
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its making noise because the bearings are probably shot...i weld diffs all day for friends and none of the diffs make noise...unless it made noise before you weld it. bottom line...the bearings on that diff are shot, get a new diff and weld that one or weld ur old quiet one and it will be prefect. trust me!
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Old 05-06-2007, 04:10 PM   #9
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like it meakes a wierd whistle everytime u get on the gas? My welded diff never did that on my old 240, then sold it to my friend, and now that I drive his it makes that noise
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Old 05-06-2007, 04:37 PM   #10
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too tight of spacing or bad bearings...

Either way=too much friction=dangerous seized diff.

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Old 05-06-2007, 04:40 PM   #11
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this usually happens after you clean diff with degreaser of some sort and weld.

you should leave the oil inthere, because the oil will center bearings/gears (thin film of oil will act as shim if it's easier to imagine) an if you drain it, your diff will be locked off center and will make noice. you dont need to degrease, because the welding should penetrate oil easily.


same thing happend to my friend, he had his diff welded by firstimer, he completly degreased the grears/berings. you dont need to disassemble anything, just take off the cover and start welding.
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Old 05-06-2007, 05:13 PM   #12
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It's also common if you have a tiny piece of the wire left in there after welding. Here of this problem commonly where someone just does a poor or sloppy weld and a tiny little particle breaks and will make a "whirling" sound. I've welded a few of these myself too. But as stated above, it could be due to bad bearings, but you would also probably notice that while driving the car before welding it (if this diff that was welded was the same as the one that was in your car before welding).
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Old 05-06-2007, 05:23 PM   #13
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Bearings would cause this. Also if any welding slag was left in there it will tear up the bearings.

Be carefull because the diff can lock up on you.
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Old 05-06-2007, 05:45 PM   #14
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anyone else agree with the "no need to degrease" statement...

I've always been told to degrease, wire brush, then weld...

opinions?
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Old 05-06-2007, 05:58 PM   #15
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my diff was welded it never made noise. my friend also had a welded and his diff made the noise your talking about it work fine for a while then he busted a bearing.
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Old 05-06-2007, 07:06 PM   #16
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is a welded diff cool for everyday driving. ive never been in one that had it welded. how hard is it to make a u turn. i hate this one tire fire crap. sorry for starting my own thread. i think there isnt enough fluid in the diff. dont u have to pour it in untill it starts to overflow out of the fill plug.
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Old 05-06-2007, 11:34 PM   #17
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bad wheel bearings make sounds similar to airplane noises.
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Old 05-07-2007, 01:57 AM   #18
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damn that means i need to get another welded diff...uhhh...was a b!tch taken that off.
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Old 05-07-2007, 02:32 AM   #19
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Sounds like you need to set the backlash. If you had no problem with the diff when you pulled it, and now you're having troubles. That is a backlash issue. Unless you have tons of rabbit pellets spinning around in there.

That's extremely dangerous if that is the case.
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Old 05-07-2007, 02:42 AM   #20
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well the one i pulled out isnt the same one i had putting it back in. i bought it welded already. well anyway i did clean it with wd-40 before goin in but it was welded already wen i cleaned it. any other ideas?? if it is backlashin what do i do??
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Old 05-07-2007, 02:47 AM   #21
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Adjust the mesh between the ring and pinion gear. By shimming the pinion with shims. Only way to know how many and the thickness is to have dye and a feeler guage.
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