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Old 01-22-2010, 01:32 PM   #1
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Hard to make it out, but how well does that fair for head room with a helmet on?
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Old 01-22-2010, 03:32 PM   #2
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Not too bad, the seats and Bride rails help out a lot. I think if you have seats like my Old Recaro's you may have some troubles. With a helmet I am about 5" away from that bar.
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Old 02-09-2010, 01:13 PM   #3
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damn all those weld on cages are sick ..my gf baught me a bolt on 6pt just so i can tandem at events...still saving to get a weld on roll cage though
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Old 02-09-2010, 02:03 PM   #4
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Quote:
Originally Posted by C-unit View Post
anyone has any tips on painting the top of the cage???
If you're welding the cage the proper way. While the cage is still sitting through the floor, you paint the tops... Then finish everything else.

Quote:
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damn all those weld on cages are sick ..my gf baught me a bolt on 6pt just so i can tandem at events...still saving to get a weld on roll cage though
No they aren't. They are really quite iffy. I'm actually concerned. (Not being a dick. I'm actually concerned)
Not only to the welds look horrible, I see a crater or two (great place for failures). It also looks like the wind blew the gas away or he forgot to turn it on. (Orange-redish like dust looking stuff). No gas coverage areas are another great place for failures. deposition rates are all wacky as well.

Teamsprock. I think you should do some serious practicing. Those welds look really iffy. I would be concerned. If you would like some helpful advice you can PM me. I'd be glad to help you.
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Old 02-10-2010, 08:29 PM   #5
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Quote:
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If you're welding the cage the proper way. While the cage is still sitting through the floor, you paint the tops... Then finish everything else.



No they aren't. They are really quite iffy. I'm actually concerned. (Not being a dick. I'm actually concerned)
Not only to the welds look horrible, I see a crater or two (great place for failures). It also looks like the wind blew the gas away or he forgot to turn it on. (Orange-redish like dust looking stuff). No gas coverage areas are another great place for failures. deposition rates are all wacky as well.

Teamsprock. I think you should do some serious practicing. Those welds look really iffy. I would be concerned. If you would like some helpful advice you can PM me. I'd be glad to help you.



yeah sum of the welds do look kinda questionable just didnt wanna bash on any1 but hopefully whenever i save enough for my cage the guy does a good job welding. since ill probably be paying like 2grand if not more for it. its really hard to find a good welder cuz every1 swears up n down they r pro at it lol

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Old 02-09-2010, 05:38 PM   #6
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As far as painting the cage goes, don't use POR15. The stuff smells and will linger in the car for ages. I've been in a caged STI that was POR15'd over a year ago and it still distinctly smells like the stuff.

I used Rustoleum indoor/outdoor gloss black and a regular 1.5" brush. $4.99 for a pint and I covered my entire "6point" cage. No brush strokes, lays out very flat/smooth and looks great.

Here's pics of my cage build-up:










dusty...arghhh












Cage finished...finished painting a few hours prior to these pics..










Cage built by Kale's Custom in Essex, VT.
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Old 02-09-2010, 06:24 PM   #7
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Damn, doesnt look bad for brush on
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Or you could have stopped being a lazy asshat and done some research.
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Old 02-17-2010, 07:29 PM   #8
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I'll be welding in my own cage within the next few weeks, and am really considering going a different route in the backseat of the car (That's right, backseat...). However small and cramped the backseat is, I still want to retain it, as I have a 2 year old little girl that loves to ride in daddy's car. I am going to cage the front similarly to others already here, but instead of an X bar going through the backseat passage to the trunk, I am going to attempt to send a bent one down hugging the rear window, terminating in the trunk on a rear strut tower cross bar. Has anyone seen this done, other than the padded bolt on in the previous page (hypnotiks)? Another huge issue I have with bolt-ins is I am 6'3", and have yet to find a bolt-in that's very friendly to my head room. They all sit too far forward, as mine will be a few inches further toward the rear of the car. I was an engineering major, as well as a welder, as well as an experienced caged builder (I built one in a buddy's 95 wrangler extreme-modified rock crawler). I'm confident that I can bring something new to the table here, but know it's going to take some time, and a hell of a lot of patience, as this is my daily driver. I will keep this thread updated on my progress in huge steps, and will most likely make my own thread showing the build up. Any remarks or tips from experienced fabricators are more than welcome. I have read all tips in this thread, as well as many other builds and fabs (big fan of blu808's creativity and skill).
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Old 02-17-2010, 07:44 PM   #9
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^^ What your intending to do has been done before (on my car ), and I don't recommend it. Bends in the rear down tubes make the cage illegal for FD, SCCA Ect. You can definitely make a strong cage with that design though. My car came with the cage already welded in, so I'm not going to fuck with it, but with the rear bars having bends and the firewall penatration, its not legal for FD or SCCA.

Here are some pics.





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Old 02-19-2010, 11:27 AM   #10
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^^ What your intending to do has been done before (on my car ), and I don't recommend it. Bends in the rear down tubes make the cage illegal for FD, SCCA Ect. You can definitely make a strong cage with that design though. My car came with the cage already welded in, so I'm not going to fuck with it, but with the rear bars having bends and the firewall penatration, its not legal for FD or SCCA.

Here are some pics.




I dont understand why yours wouldnt still be legal though... Even if your rear bars cant have bends, you still have the same X bar terminating to your strut towers. Wouldnt this be a legal cage, and your two bent bars just be "extra"? Or is this not how it works? Im completely unaware of the rules, which I'm about to hunt down a copy and read them...

Either way, I agree with you, your cage appears to be very structurally sound and a strong design.
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Old 02-17-2010, 09:45 PM   #11
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I want a cage in my z so i can look like a boss
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Old 02-18-2010, 01:59 PM   #12
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When I build my cages I double box them. where the tube goes through the top part of the box and is welded to both the bottom box plate and the top box plate.
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Old 02-22-2010, 09:25 AM   #13
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update^? and one last question regarding the diagonal bar... Can it be bolted in, rather than welded? I figured I would use a Clevis or some form of it to bolt in the diagonal on track days, once again for the simple reason of keeping a backseat during the week.
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Old 02-23-2010, 02:23 AM   #14
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well first and foremost the cage can not penetrate the fire wall and mine clearly does. Second the rules state that the cage must have rear down bars with no bends in them, regardless of the cross behind the driver. Honestly its a fine cage, but if I were to do it myself I would have gone with a more standard design. This has just a bunch of showy parts that weigh extra for no real reason. W/e it was cheap.
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Old 02-23-2010, 03:09 PM   #15
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Old 02-24-2010, 12:25 AM   #16
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and ready to finish up paint.
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Old 02-24-2010, 01:31 AM   #17
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damn i want a cage lol @ wrapping paper
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Old 02-24-2010, 09:41 AM   #18
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^lol yuh we had a bunch laying around after the holidays.
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Old 02-24-2010, 09:57 AM   #19
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That's funny. I looked at the pic before the caption and thought you had made an entire cage out of wrappingpaper tubes and paint tape. Haha. I'll be posting up some pics of progress this weekend!
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Old 02-24-2010, 11:33 AM   #20
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kinda looks like PVC piping.
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Old 03-07-2010, 07:51 PM   #21
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finished!


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Old 03-11-2010, 11:08 PM   #22
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Is there any disadvantages to having the rear braces angled outward like \ / like the car above instead of / \ or | | ?
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Old 03-12-2010, 12:57 AM   #23
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^i dont see why there would. we welded it where the hoop curves to add support.
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Old 03-12-2010, 10:03 AM   #24
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very nice...how did you get the dashboard to fit with so little trimming? we're installing a cage in a buddys car tomorrow and i was thinking about how to install the dashboard without cutting the shit out of it...
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Old 03-12-2010, 01:16 PM   #25
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lechu84 = carlos? friends with david & sennet?

Nicely done. Also want to see how you got the dash in nicely.

Firestorm...I don't know if your going to put in a dash bar, but the fabricators that did my cage slipped the tube in the top vent down to the floor. They did absolutely on cutting or trimming on the dash. The only drawback to this is you will NOT be able to remove the dash again, unless you cut/trim it yourself. Which I had to, but I had the front window out, so I just cut straight throw so that I can pull the dash out horizontally.

I don't know if that made any sense...lol
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Old 03-20-2010, 02:09 PM   #26
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Heres the cage in my S14, we just finished it up last night. It was done by my good buddy Derrick and fully tigged, now its time to paint the interior.









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Old 03-21-2010, 02:20 AM   #27
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Metallic Purple.
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Old 03-21-2010, 08:42 AM   #28
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is that a autopower roll bar ?
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Old 03-26-2010, 10:46 AM   #29
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Thanks for the comments on my cage, I appreciate the concern. I did not weld this, If I did there would be lots of reason for concern since I suck at welding. I had it inspected by the local NHRA inspector and he went through a pretty thorough inspection and said it looked great. Most of the professional welders who have seen it in real life have also said the same. The color looks much worse because I was taking pictures in my garage with long exposures and cheap flood lights. But I appreciate your concern and will look more into it. I have had a few of the really well known welders on here tell me it looked great so I was pretty happy but if I should be concerned I will have more people inspect it and see if I need something done to correct it. Before the door bars were finished it was certified to go 8.50's. The door bars are just being finished as this obviously is not a drag car. Again thanks for the concern and I will have a close friend who has been welding for 30+ years stop by and look at it and see what he thinks.
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Old 04-07-2010, 09:54 PM   #30
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Thanks for the comments on my cage, I appreciate the concern. I did not weld this, If I did there would be lots of reason for concern since I suck at welding. I had it inspected by the local NHRA inspector and he went through a pretty thorough inspection and said it looked great.

that doesn't mean he can identify a proper structural weld.

Most of the professional welders who have seen it in real life have also said the same. The color looks much worse because I was taking pictures in my garage with long exposures and cheap flood lights.

The colours of the welds are bad.. Its the red "dust" coming off a fwe of them. this indicates it's either contaminated. Or the torch was pulled away quickly while an arc was still present.

But I appreciate your concern and will look more into it. I have had a few of the really well known welders on here tell me it looked great so I was pretty happy but if I should be concerned I will have more people inspect it and see if I need something done to correct it. Before the door bars were finished it was certified to go 8.50's. The door bars are just being finished as this obviously is not a drag car. Again thanks for the concern and I will have a close friend who has been welding for 30+ years stop by and look at it and see what he thinks.

Just because he's been a welder for 30+ years doesn't mean he's good either... I've seen people with 30 years welding experience and fail simple weld tests. I have even tested people with more welding experience than twice my age. And I failed them...

Again. I'm not trying to come off as a dick. I'm offering my opinion as a professional certified TIG welder. And by the standards that I set for myself.
(Also going back to school to start my weld inspector training this Nov)

7.4.2 of this years FD rule book. (I believe this also covers D1 or whatever?) I know we use these rules for DMCC (Drift Mania Canadian Championship)

Welding shall conform to American Welding Society D1.1:2002, Structural
Welding Code, Steel Chapter 10, Tubular Structures.

Based on those standards I would reconsider those welds.

Again. This is just my opinion. And I'm NOT trying to come off as an arrogant asshole. Just trying to state my thoughts in a friendly professional manner, lol :P
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