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Old 04-13-2011, 08:53 PM   #151
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Quote:
Originally Posted by fliprayzin240sx View Post
+1, I've had enough tuners tell me that they've managed to get reliable spark out of the stock coilpacks up to 600 hp range. More than enough for most of us would ever need.

I should have gotten a 3076 instead of a 3582. It was too laggy for taste and made the car very unresponsive below 5k rpm.

Sorry, I havent read the whole thread but what is your plan for the transmission? Almost everybody I know who is making over 450hp with a twin plate clutch are running RB25 or Z32 transmission for a reason. Are you planning on opting for something better than an SR tranny? I know enough folks who ate even OS Giken gear set SR20 out here. SR trannies HATE twin plates....
I really would prefer to have a Hollinger sequential dog box, but will see how fund permit. I already am way over budget.

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If you do end up putting this thing in a magazine, please let me know. I would love to buy a issue to help support. Post some more pics, keep up the great work!

Where'd you order those fenders i am running 9.5 wheels and having a little bit of an issue.
Thanx mate.
I ordered the tubs from one of the fabricator here in Australia.
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Old 04-14-2011, 04:40 PM   #152
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I really would prefer to have a Hollinger sequential dog box, but will see how fund permit. I already am way over budget.



Thanx mate.
I ordered the tubs from one of the fabricator here in Australia.
you will be fine to rebuild a z32 trans with a short shifter and run a twin disc. same combo im running and i love it. not as fun as when i had a dog box but almost same results and is alot more reliable for a fraction of the cost. then do the ppg gear set later down the road.
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Old 04-14-2011, 06:26 PM   #153
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^^^Z32 or RB25 would be alot nicer to live with on a street car, but for what I got plan for the car they wouldn't be suffice.
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Old 04-18-2011, 06:17 AM   #154
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UPDATE:


Guess time for an update as well.
The following are some of the stuff that we had ordered

Prefab front tubs (I found that I'm having scuffing issue at full lock on the current setup)
Cusco SR20det Engine Mounts (hopefully this will lower the engine abit 10-15mm +10mm from current nismo mount)
12x Rocker Studs
12x Rocker Washers
12x Stainless Dome Nuts(these just tidy up the usual ugly nuts and bolts that come with the engine)
SR20ve Exhaust Gasket
Nismo Thermostat
S/H Thermostat Housing
S13 Dipstick ( engine didn't come with these)
Sard type RJ Fuel Pressure Reg
2x AEM Fuel Filters
AEM Pencil Coils
Plazmaman Throttle Body (proper 90mm, originally was going to purchased a Q45)


So if everything go to plan the following weeks should see us starting on the car. Some of the things that on the to do list for now are...

Inspect old engine (Now some of you may have read that the originally excuse to purchased this new engine because the old one blew...well we not entirely sure about that. Will keep you guys posted, if anything we might be able to salvage it for some coins)
Remove old engine, gearbox and ancillaries
Clean up engine bay
Cut and weld new front tubs (hopefully will be here end of next week)
Respray engine bay
Replace new engine bolts and nuts with new stainless nuts
Redrill exhaust manifold to match ve port
Ceramic coated exhaust manifold and turbo rear housing.
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Old 04-18-2011, 06:42 AM   #155
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If the old engine is not a total write off, the extra money is always nice!
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Old 04-27-2011, 04:50 PM   #156
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Got bored one day so decided to removed some of the body panels to make our life abit easier come this weekend when we start work on the car.
Front end last pic of the old engine.


Side fenders

There practically a 1mm gap there, this is with 6 castor.

Also received my front tubs today, they look pretty gross on photos but that because of the wire brush treatment.



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Old 04-27-2011, 06:03 PM   #157
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Are you doing the tub work yourself?
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Old 04-27-2011, 08:06 PM   #158
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^^^ I wish...I'm enlisted a mate who will be helping me with the car. It's actually quite convenience since he abit of jack of all trades ie parts shop, custom fabricator mechanic and auto electrician lol.
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Old 05-01-2011, 03:18 AM   #159
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Epic day...we started at 8am with Taark arriving with all the necessary gears to pull the motor out. All in all we did the whole thing within 7hrs....the man is so meticulous and efficient it's amazing :thumb:.
Initially we start going over the old motor to see what has been giving the miss firing, which back then I was told that the engine has grenade itself by a certain workshop. The engine kick over the first go with no obvious noise or miss firing :wtf1: While checking over Taark found that there were some earthing cables that weren't done up properly. On removing one of them the car immediately start miss fire (the exact same symptom that the car been doing the last few months). Anyway we'll be open up the sump and have another looksie to be sure, but going by what we have seen it could be that the loose earthing has cause one or more of the coils to fail causing the miss fire.

Anyway on to the photos.
Taark arrived with some of the parts... 20v cas, sard fpr, 20ve exhaust gasket, cusco engine mounts, plazmaman tb etc.



90mm Plazmaman TB.




A rough demonstration of the difference in height between the nismo and cusco EM. We'll also mod the brackets to lower the engine a further 5mm in the hopes for top clearance.



The man himself.


Up



Up



and away




All the part that we have removed





And this is the result

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Old 05-01-2011, 04:21 AM   #160
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it's amazing how much the s15 engine bay looks exactly like the s14 engine bay, front core support and everything. the bumper support for the headlights looks like the only bit that's different.
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Old 05-01-2011, 12:05 PM   #161
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Nice to hear that the SR20 sounds like it's okay. So there's a chance you can sell it and make some money back during this swap
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Old 05-01-2011, 03:24 PM   #162
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It just p..s me off when workshops suppose to help you out, but all they do is after your money and do dodgy works. Funny things is they all are supposedly reputable shops. Oh well what can you do.
Next time we get tackling the engine bay.
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Old 05-01-2011, 03:41 PM   #163
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What's plan for old engine ?? or did I miss that you mentioned before?
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Old 05-01-2011, 11:48 PM   #164
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I have no need of it at this stage so most likely will be selling it with some of the goodies that come with the previous setup.
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Old 05-02-2011, 12:01 AM   #165
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Quote:
Originally Posted by Om1kron View Post
it's amazing how much the s15 engine bay looks exactly like the s14 engine bay, front core support and everything. the bumper support for the headlights looks like the only bit that's different.
pretty much identical chassis. shame, they could have released in the us.
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Old 05-02-2011, 12:33 AM   #166
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Should've stayed with blue..
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Old 05-04-2011, 04:00 AM   #167
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So we've got some more stuff done, niggly little things but need to be done regardless.

Machined VVL solenoids



The Mazworx intake manifold come with grooves rather than using gasket for sealant, unfortunately they didn't come with the rubber orings, so we got some make for it.





And here some pics of the AEM fuel filter, pencil coils and some NGK plugs



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Old 05-04-2011, 05:57 AM   #168
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that is fucking awesome.
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Old 05-05-2011, 04:58 AM   #169
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You had to make the o-rings? How did you go about that? They look pretty prefect. Did you call them and ask what you were supposed to do (seems like with a manifold that costs as much as that one does they would provide all the necessary bits or have another plan)?
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Old 05-05-2011, 06:05 AM   #170
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You had to make the o-rings? How did you go about that? They look pretty prefect. Did you call them and ask what you were supposed to do (seems like with a manifold that costs as much as that one does they would provide all the necessary bits or have another plan)?
To be honest I don't know why they weren't provided, I wasn't awared that the manifold come with the orings for sealant until it arrived. With the o-rings, my mate know a mate's shop that specialise in making rubber products so he just go there and try on different sizes until he found one that fit. The one things that alot of ppl not awared of when doing VVL conversion is that there so many little custom parts that involved...I'm lucky to have this mate helping me out.
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Old 05-05-2011, 06:13 AM   #171
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its all the little stuff that adds up - I do like that intake manifold a lot though - I went with the xcessive one - it sucks btw.
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Old 05-09-2011, 07:08 PM   #172
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amazing car so far, cant wait to see it all finished.
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Old 05-11-2011, 07:52 AM   #173
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Just confirmed with Mazworx the O-Rings are meant to come with the manifold.
I know Spenda (from NS.com) got O-Rings with his.

Cheers

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Old 05-11-2011, 06:01 PM   #174
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^^^ Yeah I just noticed that Eric posted on my thread at NS, will be getting some orings and vacumn fittings send over.
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Old 05-15-2011, 04:17 AM   #175
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So we started the day thinking that we could get the tubs in fully welded and then may be an undercoat for the engine bay, that certainly not the case. It turn out that there a lots of differences between a 180sx and an s15 front tubs. There were a lots of cutting and trimming and tacked and retacked. Then since Taark using a Tig so there was a lot of frustration with the sealant causing contamination in the welds, however Taark eventually got them in there Alleluia Alleluia.
Really feel sorry for the man, but by the end of it all he did an excellent job for a first timer.
So if anyone contemplating of getting these tubs for their s14/s15 then get them as an individual since there will be some mods that need to be done to get them to fit. Otherwise the quality of Rex Kelway Tubs is :thumb:

The points of no return.






Driver side





Passenger side








Scrap metal anyone?


Scrubbing issue? Pshhhh

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Old 05-15-2011, 04:51 AM   #176
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nice! great updates.
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Old 05-15-2011, 07:44 AM   #177
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Those prefab tubs work nice!!
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Old 05-15-2011, 12:27 PM   #178
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It's looking great!
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Old 05-15-2011, 04:00 PM   #179
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Thanx fellas, turn out pretty good for a first timer.
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Old 05-15-2011, 10:03 PM   #180
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Orings, vacumn fittings and hot ladiesss courtesy of Mazworx.





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