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Old 02-19-2009, 04:18 AM   #1
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Rb25 Swap Complete! (PIC) Issue keeping the car running

i finally got my car together, manifold/turbo/full exhaust is on the car... the car still starts up, then shuts off.. Its getting fuel pressure i believe... had no issues with pump 3 weeks ago when it had a ka24de.after a while of sitting this is what happens:
1. turn key, car starts, tach goes to like 3k (uncalibrated) and shuts off after 2 seconds.
2. try to start again, car starts and shuts off right away (0.5 sec)
3. car is unresponsive to hitting throttle.
4. i've looked everywhere for vacuum leaks and everything is fine, no leaks.

its almost like if i shut it off and leave it a while the car will run a second longer... I don't know if the cylinders are getting flooded or anything..




This has a lovefab manifold, stock mafs (for now) q45 TPS/Q45 TB, freddy intake manifold, gt3582r, fmic, exhaust..

o2 is installed as well.







Stock ECU (S2 AUto) , Stock mafs
Clamping fuel line does nothing, CAS is about half way. Is there such thing as a fuel pump Relay? Could that have gone bad or be losing 12v signal? What about the AAC/Boost Valve/VTC Control what if that is wired wrong?
Unplugging mafs or TPS does nothing, no change. And like i said the car doesnt respond to any throttle. I do have a q45 TPS, but i believe its wired correctly.



I am so so stumped and tired of this s***! How do you check codes on an ecu w/o an LED? Who thinks its something electrical?
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Old 02-19-2009, 04:24 AM   #2
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congrats on the install. now make it a fire breathing monster.
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Old 02-19-2009, 05:24 AM   #3
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yeah... when it starts running..
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Old 02-19-2009, 08:13 AM   #4
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Fuel pump relay is called the EGI pump relay on an S13. Try hardwiring the fuel pump temporarily to see what happens when it's powered all the time to rule out furl problems.
With the key on, measure voltage/resistance on all the required sensors, TPS, MAF, CTS, etc. If it's not fuel something isn't acting right or not connected.
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Old 02-19-2009, 08:26 AM   #5
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Fuel pump relay is called the EGI pump relay on an S13. Try hardwiring the fuel pump temporarily to see what happens when it's powered all the time to rule out furl problems.
With the key on, measure voltage/resistance on all the required sensors, TPS, MAF, CTS, etc. If it's not fuel something isn't acting right or not connected.

I have S14... The fuel pump relay is in the cabin by the fuse box/kick panel i believe. (according to the FSM - plug M4 on page EL-218 of t his FSM: http://www.nicoclub.com/FSM/240sx/1996/el.pdf )

What is the CTS by the way? I tried starting car with and wihtout mafs and tps plugged in and i had the same crap.

The element in my fuel filter is loose and rattles around (up and down) inside of my new fram fuel filter.... i plan on replacing that, but don't know if that coudl be it...
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Old 02-19-2009, 08:39 AM   #6
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I have S14... The fuel pump relay is in the cabin by the fuse box/kick panel i believe. (according to the FSM - plug M4 on page EL-218 of t his FSM: http://www.nicoclub.com/FSM/240sx/1996/el.pdf )

What is the CTS by the way? I tried starting car with and wihtout mafs and tps plugged in and i had the same crap.

The element in my fuel filter is loose and rattles around (up and down) inside of my new fram fuel filter.... i plan on replacing that, but don't know if that coudl be it...
is it the original crusty old fuel pump from your KA24 engine? or is it an upgraded one. if not, you have to upgrade that, i really doubt you'd have that large a turbo and that large an engine without upgrading your fuel pump because you seem to know what you're doing.

get yourself a Z32 fuel filter.

CTS = coolant temperature sensor.

Russ is definitely spot on with his suggestions.

i personally think your issue is timing.

i think before you do the fuel testing, pull your fuel pump fuse completely and make sure ALL your plugs are sparking.

where did you get your engine harness? is it haggared at all or does it appear to be in good condition?

what do you mean cas is half way? is that an RB thing...?

i had a similar problem with my front clip (sr20) and my O2 sensor wiring was frayed and all worn possibly from engine movement or it was grounding out or some BS, either way i eliminated that and ran great.

make sure your fuel source and return lines aren't mixed up either you fool! jk jealous of your engine!
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Old 02-19-2009, 08:50 AM   #7
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Quote:
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is it the original crusty old fuel pump from your KA24 engine? or is it an upgraded one. if not, you have to upgrade that, i really doubt you'd have that large a turbo and that large an engine without upgrading your fuel pump because you seem to know what you're doing.

get yourself a Z32 fuel filter.

CTS = coolant temperature sensor.

Russ is definitely spot on with his suggestions.

i personally think your issue is timing.

i think before you do the fuel testing, pull your fuel pump fuse completely and make sure ALL your plugs are sparking.

where did you get your engine harness? is it haggared at all or does it appear to be in good condition?

what do you mean cas is half way? is that an RB thing...?

i had a similar problem with my front clip (sr20) and my O2 sensor wiring was frayed and all worn possibly from engine movement or it was grounding out or some BS, either way i eliminated that and ran great.

make sure your fuel source and return lines aren't mixed up either you fool! jk jealous of your engine!
  1. brand new walboro that was confirmed working before i pulled the ka
  2. i plan on getting a new z32 ff (i already have a new z32 but its rattling)
  3. i was just trying to say the cas isnt all the way retarded or advanced..
  4. dont think its the o2 sensor wiring
  5. my harness is weird as hell.. it looked like it was from an auto to manual converted skyline. i'm trying to get a new one from the person i got my engine from.
  6. my fuel lines are not swapped.. thats the first thing i checked..
i really need to check voltage to fuel pump see if it goes out... and or supply constant power to it like russ said. and see what happens.

the fact that the engine sounded alright when the car did start up for 2 seconds then shut off makes me think timing is fine... although u cant be sure.
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Old 02-19-2009, 09:02 AM   #8
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I had the same problem happen to me twice on my rb. Once it was the fuel pump turning on then shutting off right away becasue the relay was crapping out. The other time it was my coilpacks. Check all your wiring and measure all the readings on your sensors. Multimeters become your best friends when you have an rb.

Just a little side note. On my rb the cas all the way advanced is only 16 degrees. When I have it in the middle it runs like poo
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Old 02-19-2009, 09:23 AM   #9
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do you have the large vacuum hose from the IAC still connected to your new cold pipe? is ur maf hooked up?
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Old 02-19-2009, 09:23 AM   #10
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All the way advanced means all the way to the right correct? Mine is more like closer to the right than to the left, if that makes sense.

I really need to check fuel pump relay... It kinda confuses me the car was rnning fine like a week ago. Coudl there be a short and the relay is unswitching/protecting the circuit?

What do you mean it was your coilpacks.... all of them or just a few?? I still dont know what values other than resistances and voltage from sensors I need. Or even why a sensor could cause the car just to die right away..
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Old 02-19-2009, 09:24 AM   #11
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do you have the large vacuum hose from the IAC still connected to your new cold pipe? wheres ur maf at?

I took the mafs off in that pic, but it was at the intake of the compressor. I do have my IACV plumbed to a 0.5" diameter nipple on the cold pipe.
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Old 02-19-2009, 09:27 AM   #12
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whats your fuel pressure at? do u have an adjustable regulator?
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Old 02-19-2009, 09:34 AM   #13
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Sounds like your pump is priming but is not staying on when you turn the car on. Follow Russ' suggestions and test it.

Putting a fuel gauge in the line would really help you diagnose this also.

CAS in the middle is fine. Mine's somewhere there and it runs fine (RB20). I hear they are very sensitive to timing though.

Engine temp sender (the bigger sensor for the ECU) may also cause these symptoms you are describing. Find an FSM and check the resistance across the terminals to make sure it's in good shape.

Good luck.
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Old 02-19-2009, 09:45 AM   #14
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the cas in any position will run... but you still have to time it with a light to make it run better
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Old 02-19-2009, 10:03 AM   #15
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Sounds like your pump is priming but is not staying on when you turn the car on. Follow Russ' suggestions and test it.

Putting a fuel gauge in the line would really help you diagnose this also.

CAS in the middle is fine. Mine's somewhere there and it runs fine (RB20). I hear they are very sensitive to timing though.

Engine temp sender (the bigger sensor for the ECU) may also cause these symptoms you are describing. Find an FSM and check the resistance across the terminals to make sure it's in good shape.

Good luck.

Guys: i used the coolant temp sensor from a running motor (s14 ka, so it will work with cluster) but the coolant temp sensor plug on the harness was smashed, so i used another random plug, that barely went on..

Would this problem be caused if the plug wasn't connected properly causing infinite resistance? (its being held on by zip tie now...)
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Old 02-19-2009, 10:09 AM   #16
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Originally Posted by opponheimer View Post
Guys: i used the coolant temp sensor from a running motor (s14 ka, so it will work with cluster) but the coolant temp sensor plug on the harness was smashed, so i used another random plug, that barely went on..

Would this problem be caused if the plug wasn't connected properly causing infinite resistance? (its being held on by zip tie now...)
Hmm i think you need the sensor from an RB. Is your ECU throwing codes? Oh wait, it's a S2 so that'd be hard to tell...

Another idea... and this may make you feel stupid, but it's very common with these swaps: did you hook the fuel lines up correctly? The line from the fuel filter goes to the "open" end of the fuel rail and the return line hooks up to the fuel pressure regulator... Don't be mad if I'm patronising you... but people swap these by accident all the time.
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Old 02-19-2009, 10:27 AM   #17
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You keep saying "mafs" like you have more than one...why?

And rotating the cas counter clockwise advances the timing

The problem with my coilpack was that they would fire for a couple seconds when I turned the car on but the 4 wire relay behind the passenger side kick pannel by the ecu would lose voltage so my coilpacks would lose power after a second or two. Someone correct me if I'm wrong but I think it's called the ECCS relay
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Old 02-19-2009, 10:36 AM   #18
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You keep saying "mafs" like you have more than one...why?
Mass Air Flow Sensor.....
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Old 02-19-2009, 10:47 AM   #19
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replace that fuel filter..

there like 10 bucks.
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Old 02-19-2009, 10:57 AM   #20
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You keep saying "mafs" like you have more than one...why?

And rotating the cas counter clockwise advances the timing

The problem with my coilpack was that they would fire for a couple seconds when I turned the car on but the 4 wire relay behind the passenger side kick pannel by the ecu would lose voltage so my coilpacks would lose power after a second or two. Someone correct me if I'm wrong but I think it's called the ECCS relay

Ok and what did you have to do to correct the problem... change the relay or the wiring?
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Old 02-19-2009, 11:05 AM   #21
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Ok and what did you have to do to correct the problem... change the relay or the wiring?
Power for your ECCS relay should come from the 1 pin on the F3 plug. It's a switched 12V.
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Old 02-19-2009, 11:10 AM   #22
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Originally Posted by opponheimer View Post
Guys: i used the coolant temp sensor from a running motor (s14 ka, so it will work with cluster) but the coolant temp sensor plug on the harness was smashed, so i used another random plug, that barely went on..

Would this problem be caused if the plug wasn't connected properly causing infinite resistance? (its being held on by zip tie now...)
The CTS runs the ECU signal, it's the two prong sender, the single prong sender just does the cluster, it's not need to run. Typically a CTS won't cause non starts, it just won't switch to a hot fuel map when the engine warms up and run rich as hell. TPS alignment would cause a non start since it's seeing an incorrect signal, but it's highly unlikely you adjusted it out much if at all. Check it and see, it's probably similar to the KA/SR and should see about .45V-.5V when closed.
A bad MAF would allow for start but poor idle, limited revs.
Start with fuel, that seems to be the issue. Then check the plugs one at a time for spark. Eliminate the common and easy symptoms first.
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Old 02-19-2009, 11:26 AM   #23
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The CTS runs the ECU signal, it's the two prong sender, the single prong sender just does the cluster, it's not need to run. Typically a CTS won't cause non starts, it just won't switch to a hot fuel map when the engine warms up and run rich as hell. TPS alignment would cause a non start since it's seeing an incorrect signal, but it's highly unlikely you adjusted it out much if at all. Check it and see, it's probably similar to the KA/SR and should see about .45V-.5V when closed.
A bad MAF would allow for start but poor idle, limited revs.
Start with fuel, that seems to be the issue. Then check the plugs one at a time for spark. Eliminate the common and easy symptoms first.

crap i think i put the ecu's 2 prong temp sensor from the KA into my RB... i dont know if that would do anything do you?
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Old 02-19-2009, 11:46 AM   #24
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When I first swapped in my SR, it would rev to 4k and throttle would be unresponsive.

I vote for IACV.

Then again, my gas tank was rusty. Change the fuel filter too :P
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Old 02-19-2009, 11:48 AM   #25
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Another idea... and this may make you feel stupid, but it's very common with these swaps: did you hook the fuel lines up correctly? The line from the fuel filter goes to the "open" end of the fuel rail and the return line hooks up to the fuel pressure regulator... Don't be mad if I'm patronising you... but people swap these by accident all the time.
Did you check this yet?
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Old 02-19-2009, 12:53 PM   #26
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Did you check this yet?

yeah i thought i said i checked it already.... its not iacv guys,.
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Old 02-19-2009, 01:25 PM   #27
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Quote:
Originally Posted by Chernobyl View Post
Mass Air Flow Sensor.....
I was thinking that but whenever i talk about it with people I just call it a MAF. I never heard anyone abbreviate mass air flow sensor as "MAFS", we just say MAF
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Old 02-19-2009, 01:49 PM   #28
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Quote:
Originally Posted by MeanS14 View Post
I was thinking that but whenever i talk about it with people I just call it a MAF. I never heard anyone abbreviate mass air flow sensor as "MAFS", we just say MAF
Do you call the CAS the "CA"? The TPS = "TP"?

Do you call the ATM the "AT" too? "Hey let me stop by the AT... I gotta get some cash..."
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Old 02-19-2009, 02:53 PM   #29
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Chernobyl: shutup lol

Well i replaced the fuel filter, fuel line, hardwired the fuel pump power to constant 12V... clamped return line... nothing...

Tried runing with and without mafs/tps/temp sensor plugged in

What do i do??
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Old 02-19-2009, 03:10 PM   #30
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